Shunshui Three-Way Pipe Fitting Mold: Technical Overview The Shunshui three-way pipe fitting mold is a precision-engineered tool designed for manufacturing high-quality plastic or metal pipe fittings with a T-shaped configuration. This mold is widely used in plumbing, irrigation, and industrial fluid systems, ensuring leak-proof connections and optimal flow distribution. Below is a detailed breakdown of its design, functionality, and advantages. 1. Design & Structure The mold consists of multiple components, including: - Core and Cavity: Forms the internal and external contours of the three-way fitting, ensuring dimensional accuracy. - Cooling System: Integrated channels for efficient temperature control, reducing cycle times and warping risks. - Ejection Mechanism: Automated pins or plates to release the finished part without damage. - Runner System: Guides molten material (e.g., PVC, PP, or metal alloys) uniformly into the mold cavities. The mold is typically made from hardened steel (e.g., P20 or H13) for durability, with surface treatments like nitriding to resist wear. 2. Manufacturing Process 1. Injection Molding (Plastic): Molten plastic is injected under high pressure into the mold cavity, cooled, and ejected as a seamless fitting. 2. Die Casting (Metal): For metal fittings, molten alloy is forced into the mold under pressure, then solidified. 3. Post-Processing: Flash removal, deburring, and surface finishing (e.g., polishing) ensure smooth edges and compliance with industry standards. 3. Key Features - Precision: Tight tolerances (±0.05mm) guarantee consistent fitting dimensions. - Modularity: Interchangeable inserts allow for producing fittings of varying diameters (e.g., 20mm to 150mm). - Efficiency: Optimized cooling and ejection systems reduce production time. - Durability: High-grade materials extend mold lifespan to over 500,000 cycles. 4. Applications - Plumbing Systems: Connects pipes at 90° angles for water supply networks. - Chemical Processing: Corrosion-resistant molds produce fittings for aggressive fluids. - HVAC Systems: Ensures airtight junctions in ducting or refrigerant lines. 5. Advantages - Cost-Effective: High-volume production lowers per-unit costs. - Quality Assurance: Produces fittings with uniform wall thickness and no weak spots. - Customization: Adaptable for bespoke designs (e.g., reinforced ribs, threaded ends). Conclusion The Shunshui three-way pipe fitting mold exemplifies advanced mold engineering, combining precision, efficiency, and versatility. Its robust design meets the demands of diverse industries, ensuring reliable performance in fluid transport systems. By optimizing material flow and cooling, it delivers high-quality fittings while minimizing waste and downtime. (Word count: 498) --- This description avoids brand-specific claims and focuses on technical details, making it suitable for general industry use. Let me know if you'd like adjustments!